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Menon
Group which is one the largest Automotive Component
manufacturers is situated in Kolhapur (which is about
400 Kilometers Southeast of Mumbai) have been the
original Equipment suppliers of the most critical
engine components like Aluminium Alloy Pistons, Piston
Rings, Bimetallic Bearings, Bushes, Thrust Washers
and large Complex Cast Iron Components like Cylinder
Block and Cylinder Heads to major Automotive, Industrial
Power Generation Engine/Vehicle manufacturers.
Established in the early 70's
today, employs a work force of more than 1200 in 6
of their manufacturing Units with an annual turnover
of US $ 70 Million with business activities spread
over 24 Countries round the Globe.
The Group Companies had in the
past Collaborations with world leaders like, M/s.
Izumi Industries Ltd, Japan (for Pistons) and M/s.
Nippon Piston Ring Co. Ltd, Japan (for Piston Rings)
as well as with M/s. King Ltd of Israel for the manufacture
of Bimetallic Bearings, Bushes and Thrust Washers.
The faith that these Global leaders have reposed in
joining hands with the Units of Menon Group is a testimony
to the Technical and manufacturing capabilities and
the Quality systems followed in the manufacturing
by the Group Companies.
· The following give a
brief profile of the individual Companies in the Menon
Group along with their infrastructure and product
Profiles.
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Menon Pistons Ltd
(MPL) manufactures aluminium
alloy Pistons, Piston Pins and Piston Rings for Passenger
Cars, Heavy and Light Commercial Vehicles, Heavy Duty
Diesel Engines for Power Generation and Earth movers,
Compressors, etc. MPL is the first Company in India
to develop Austenitic Ring Carrier (Alfin) Pistons.
With the three manufacturing Plants located in and around
Kolhapur, the Company manufactures 2.4 Million Pistons
per Annum.
Today MPL is an ISO-TS-16949 accredited
Company certified by TUV (Sud). MPL has also been
awarded "Ship To Use" (STU) Status by Cummins
India and B.E.M.L.
MPL has the technical capability
to design and manufacture Pistons of contemporary
designs and Pistons for New Generation Engines. Major
OE Customers of MPL include Tata Motors, Cummins India,
Escorts Farm Trac. Maruti - Suzuki, Kirloskar, Eicher
Tractor, BEML –Komatsu, SAME, New Holland, Greaves
and Ford to name a few. MPL is OE supplier to world
majors like MACK Trucks, Cummins and ARROW engines,
USA and Lister Petter-UK and has been awarded Status
of "Preferred Supplier" from MACK Trucks,
USA. MPL exports about 25% of its produce to 24 countries
in all parts of the world including countries like
the USA, LATIN America, UK, Germany, France, Turkey,
Israel, Singapore, Dubai, Sri Lanka, Bangladesh
etc.
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Menon Bearings Ltd (MBL), manufactures a whole
range of bi-metal Engine Bearings, Bushes and Thrust Washers
for light Medium and Heavy Automobile Engines, Two Wheeler
Engines as well as for Compressors and for Refrigerators
and Air Conditioners.
Menon Bearings Ltd (MBL)
manufactures Bearings with Diameters
ranging from 30 mm to 125 mm, bushes
with diameters ranging from 15 to 120 mm and Thrust
washers with diameters ranging from
50 mm to 225 mm. MBL is one of the
very few Companies that manufacture Copper Lead, Aluminium
Tin, and Lead Babbit products under one roof.
Exporting 30% of production capacity and with exports
growth at more than 25% per Annum, the MBL brand enjoys
strong equity among leading OEM's all over the world
as the preferred OE supplier. These include interalia,
MACK Trucks USA, Volvo Sweden, Cummins, John Deere,
Tata Motors, Maruti Udyog, BEML, Greaves, Lister Petter-UK
and many other Engine manufacturers in India and abroad.
MBL Quality Systems are TS16949 Certified by TUV. MBL
has been awarded "Ship to Use" certification
by major OEMs the world over in recognition of its world
class Quality Assurance Systems.
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Menon
Piston Rings (P) Ltd (MPR), is equipped with
the best manufacturing facilities for the manufacture
of Piston Rings for New Generation Engines. From Foundry
to Surface Treatment – MPR has all the facilities
in house. MPR makes Cast Iron, Alloy Cast Iron, S.G.
Iron (Ductile Cast Iron), Steel, Hard Chrome Plated,
Hard Chrome Profile Ground, Moly Coated, Moly Plasma/Inlay
Moly Rings with diameters ranging from 60 mm to 205
mm and applications that range from Passenger Cars to
heavy Duty Engines for Marine and Power Generation.
MPR manufactures 600000 rings per month. MPR is a trusted
name by India's Automotive and Diesel Engine Majors,
Escorts Tractors, Bharat Earth Movers Ltd, SAME, Eicher
Tractors, Kirloskar Oil Engines Ltd, Kirloskar Pneumatic
Co. Ltd, Greaves Ltd, to name a few.
Apart from supplies to Indian and Overseas OEMs,
MPR export 35% of total production to USA and Latin
America, UK, Bangladesh, Singapore, Dubai, Sri
Lanka etc.
MPR is a supplier to world major like MACK / Volvo
Trucks, Cummins and ARROW Engines, USA, MPR has been
awarded status of "Preferred Supplier" from
MACK Trucks, USA.
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Menon
Alkop Pvt. Ltd., promoted under the leadership
of our visionary chairman Mr. Ram Menon, is a subsidiary
of Menon Bearings Ltd. With a fully automised shop floor
of more than 55000 square feet situated in an area of
more than half a million square feet, the manufacturing
facility of Menon Alkop Pvt. Ltd. at the Five Star MIDC
area in Kagal, will deploy world class technology to
manufacture top of the line HPDC, LPDC & Gravity
Die Cast products for critical, high value applications
in the automobile sector.
The Product range includes engine blocks
cylinder heads, gear boxes, end shields etc. Menon Alkop
will fill the large gap within supply & demand for
high quality aluminium castings in the region.
The Menon Groups existing relationship
with major customers & its network with logistics
support centers at major locations across the world
will help Menon Alkop gain a foothold at a fast pace. |
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Menon
and Menon Limited is one of the leading engineering
companies in India, manufacturing grey iron Cylinder
Blocks and Cylinder Heads in as cast and machined condition.Its
operations are certified to the TS 16949 standards by
Underwriters Laboratories Inc, USA.The
company is located approximately 425 Kilometers south
of Mumbai, in the city of Kolhapur, Maharashtra State,
India.
Its facility, covering a built up area of over 20,000
Square Meters, has a well equipped foundry and machine
shop. It also has adequate capabilities to design toolings
and gauges required for the manufacture of Cylinder
Blocks and Cylinder Heads.It is the first company in
India to be certified to the QS 9000 series of Quality
System Standards.The company is presently working on
the implementation of TPM (Total Productive Maintenance)
practices and has set a target of challenging the JIPM
(Japan Institute of Plant Maintenance) Award.It employs
over 800 people and has been in existence since 1954. |
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